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Anti-Lock Brake
System (ABS)
ABS
Brakes and the Facts
by Matthew Wright
Since most cars on the road today have some form
of Anti-lock Brake System (ABS) they are important enough to take a look
at how they work and clear up some misinformation about them.
As always, what is described here is how most systems work
in general.
Since different manufacturers have their own versions of
ABS their specifications and part names may differ.
If you're having a problem with the ABS on your vehicle you
should always refer to the specific service and repair manuals for your vehicle.
The ABS is a four-wheel system that prevents wheel lock-up
by automatically modulating the brake pressure during an emergency stop.
By preventing the wheels from locking, it enables the
driver to maintain steering control and to stop in the shortest possible
distance under most conditions.
During normal braking, the ABS and non-ABS brake pedal feel will be the same.
During ABS operation, a pulsation can be felt in the brake
pedal, accompanied by a fall and then rise in brake pedal height and a clicking
sound.
Vehicles with ABS are equipped with a pedal-actuated,
dual-brake system.
The basic hydraulic braking system consists of the
following:
· ABS Hydraulic Control Valves and Electronic Control Unit
· Brake Master Cylinder
· Necessary brake tubes and hoses
The anti-lock brake system consists of the following
components:
· Hydraulic Control Unit (HCU)
· Anti-Lock Brake Control Module
· Front Anti-Lock Brake Sensors/Rear Anti-Lock Brake Sensors
Anti-Lock Brake Systems (ABS) Operate as Follows
1. When the brakes are applied, fluid is forced from the brake
master cylinder outlet ports to the HCU inlet ports. This pressure is
transmitted through four normally open solenoid valves contained inside the
HCU, then through the outlet ports of the HCU to each wheel.
2. The primary (rear) circuit of the brake master cylinder
feeds the front brakes.
3. The secondary (front) circuit of the brake master cylinder feeds the rear brakes.
4. If the anti-lock brake control module senses a wheel is about
to lock, based on anti-lock brake sensor data, it closes the normally open
solenoid valve for that circuit. This prevents any more fluid from entering
that circuit.
5. The anti-lock brake control module then looks at the
anti-lock brake sensor signal from the affected wheel again.
6. If that wheel is still decelerating, it opens the solenoid
valve for that circuit.
7. Once the affected wheel comes back up to speed, the
anti-lock brake control module returns the solenoid valves to their normal
condition allowing fluid flow to the affected brake.
8. The anti-lock brake control module monitors the
electro-mechanical components of the system.
9. Malfunction of the anti-lock brake system will cause the
anti-lock brake control module to shut off or inhibit the system. However,
normal power-assisted braking remains.
10. Loss of hydraulic fluid in the brake master cylinder will
disable the anti-lock system. The 4-wheel anti-lock brake system is
self-monitoring. When the ignition switch is turned to the RUN position, the
anti-lock brake control module will perform a preliminary self-check on the
anti-lock electrical system indicated by a three-second illumination of the
yellow ABS wanting indicator.
11. During vehicle operation, including normal and anti-lock
braking, the anti-lock brake control module monitors all electrical anti-lock
functions and some hydraulic operations.
12. Each time the vehicle is driven, as soon as vehicle speed
reaches approximately 20 km/h (12 mph), the anti-lock brake control module
turns on the pump motor for approximately one-half second. At this time, a
mechanical noise may be heard. This is a normal function of the self-check by
the anti-lock brake control module.
13. When the vehicle speed goes below 20 km/h (12 mph), the ABS
turns off.
14. Most malfunctions of the anti-lock brake system and traction control system, if equipped, will cause
the yellow ABS warning indicator to be illuminated.
Most light trucks and SUVs use a form of ABS known as Rear
Wheel ABS.
The Rear Wheel Anti Lock (RWAL) system reduces the
occurrence of rear wheel lockup during severe braking by regulating rear
hydraulic line pressure.
The system monitors the speed of the rear wheels during
braking.
The Electronic Brake Control Module (EBCM) processes these
values to produce command controls to prevent the rear wheels from locking.
This system uses three basic components to control
hydraulic pressure to the rear brakes. These components are:
· Electronic Brake Control Module
· Anti-Lock Pressure Valve
· Vehicle Speed Sensor
Electronic Brake Control Module
The EBCM mounted on a bracket next to the master cylinder, contains a microprocessor and
software for system operation.
Anti-Lock Pressure Valve
The Anti-Lock Pressure Valve (APV) is mounted to the
combination valve under the master cylinder, has an isolation valve to maintain
or increase hydraulic pressure and a dump valve to reduce hydraulic pressure.
Vehicle Speed Sensor
The Vehicle Speed Sensor (VSS) located on the left rear of
the transmission on two-wheel drive trucks and on the transfer case of
four-wheel drive vehicles, produces an AC voltage signal that varies in
frequency according to the output shaft speed. On some vehicles the VSS is
located in the rear differential.
Base Braking Mode
During normal braking, the EBCM receives a signal from the
stop lamp switch and begins to monitor the vehicle speed line. The isolation
valve is open and the dump valve is seated. This allows fluid under pressure to
pass through the APV and travel to the rear brake channel. The reset switch
does not move because hydraulic pressure is equal on both sides.
Anti-Lock Braking Mode
During a brake application the EBCM compares vehicle speed
to the program built into it. When it senses a rear wheel lock-up condition, it
operates the anti-lock pressure valve to keep the rear wheels from locking up.
To do this the EBCM uses a three-step cycle:
· Pressure Maintain
· Pressure Decrease
· Pressure Increase
Pressure Maintain
During pressure maintain the EBCM energizes the isolation
solenoid to stop the flow of fluid from the master cylinder to the rear brakes.
The reset switch moves when the difference between the master cylinder line
pressure and the rear brake channel pressure becomes great enough. If this
happens, it grounds the EBCM logic circuit.
Pressure Decrease
During pressure decrease the EBCM keeps the isolation
solenoid energized and energizes the dump solenoid. The dump valve moves off
its seat and fluid under pressure moves into the accumulator.
This action reduces rear pipe pressure preventing rear
lock-up. The reset switch grounds to tell the EBCM that pressure decrease has
taken place.
Pressure Increase
During pressure increase the EBCM de-energizes the dump and
isolation solenoids. The dump valve reseats and holds the stored fluid in the
accumulator.
The isolation valve opens and allows the fluid from the
master cylinder to flow past it and increase pressure to the rear brakes.
The reset switch moves back to its original position by
spring force. This action signals the EBCM that pressure decrease has ended and
driver applied pressure resumes.
System Self-Test
When the ignition switch is turned "ON," the EBCM
performs a system self-test. It checks its internal and external circuit and
performs a function test by cycling the isolation and dump valves.
The EBCM then begins its normal operation if no
malfunctions are detected.
Brake pedal pulsation and occasional rear tire
"chirping" are normal during RWAL operation. The road surface and
severity of the braking maneuver determine how much these will occur.
Since these systems only control the rear wheels, it is
still possible to lock the front wheels during certain severe braking
conditions.
Spare Tire
Using the spare tire supplied with the vehicle will not
affect the performance of the RWAL or system.
Replacement Tires
Tire size can affect the performance of the
RWAL system. Replacement tires must be the same size, load range, and
construction on all four wheels.
Contrary to popular belief ABS brakes will not stop your
car faster. The idea behind ABS brakes is that you maintain control of your
vehicle by avoiding wheel lock up.
When your wheels lock up you have no steering control and
turning the steering wheel to avoid a collision will do you no good. When the
wheels stop turning, it's done and over.
When driving on slippery roads you need to allow for
increased braking distance since the wheels will lock up much easier and the
ABS will cycle much faster.
Speed is a factor also, if you're going too fast even the
control ABS gives you will not be enough to overcome plain inertia. You may
turn the wheel to the left or right, but inertia will keep you going forward.
If there is an ABS failure, the system will revert to
normal brake operation so you will not be without brakes.
Normally the ABS warning light will turn on and let you
know there is a fault. When that light is on it is safe to assume the ABS has
switched to normal brake operation and you should drive accordingly.
Hopefully, this has helped you understand how ABS systems
work. It is a technology that has been in use for many years before it was
adapted for automotive use.
Aircraft have been using some form of ABS since WW II and
it is a tried and true system that can be a great help in avoiding accidents if
it is used as it was meant to be used.
Matthew
Wright
Automotive
repair expert with three decades of experience
Former
newspaper reporter and editor
Specializes
in vintage European vechicles
Experience
Matthew
Wright is a former writer for ThoughtCo. He has experience in both journalism
and auto repair. Wright has worked in the automotive industry since 1989,
specializing in European auto repair and rebuilding. After almost a decade in
the business, he began working as a reporter in 1996, and has held positions as
a newspaper staff writer and magazine editor. After some years in journalism,
he returned to the automotive world, opening an exclusive repair and
restoration facility for vintage European vehicles.
Education
Matthew
Wright attended Georgia State University. His automotive education came from
three decades of maintaining, troubleshooting, and repairing cars.
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