Pump Maintenance in 7 Easy Steps
Brought to you by
P-80 Lubricants are the “Product of Choice” for Pump,
Hose & Seal Maintenance, Repair and Assembly
When
things are running smoothly it’s easy to overlook common maintenance chores and
rationalize that it’s not worth the time to regularly inspect and replace
parts.
.
But
nothing could be farther from the truth.
The
reality is that most facilities have several pumps performing a variety of
functions that are integral to the successful operation of the plant.
If a pump
malfunctions it can be the cause of an entire plant shut down.
Pumps are
the cogs in the wheel that keep your facility functioning efficiently, whether
they are used for manufacturing processes, HVAC, or water treatment.
To keep
pumps running properly, a regular maintenance schedule should be implemented
and followed.
1. DETERMINE
MAINTENANCE FREQUENCY
Consult the original manufacturer’s guidelines. Consider the timing to schedule your maintenance. Will lines or pumps have to be disabled? Select a time when the system is down and use common sense when deciding the time and frequency.
Consult the original manufacturer’s guidelines. Consider the timing to schedule your maintenance. Will lines or pumps have to be disabled? Select a time when the system is down and use common sense when deciding the time and frequency.
2. OBSERVATION IS KEY
Get to know your system and make a point to observe your pump while it is still running. Make note of leaks, unusual sounds or vibrations and unusual odors.
Get to know your system and make a point to observe your pump while it is still running. Make note of leaks, unusual sounds or vibrations and unusual odors.
3. SAFETY FIRST
Make sure machines are properly shut-down before performing your maintenance and/or systems check. Proper isolation is important not only for electrical systems, but for hydraulic systems as well.
Make sure machines are properly shut-down before performing your maintenance and/or systems check. Proper isolation is important not only for electrical systems, but for hydraulic systems as well.
4. MECHANICAL
INSPECTION
a. Check that mounting
points are secure
b. Inspect the mechanical
seal and packing
c. Inspect the pump
flanges for leaks
d. Inspect the couplings
e. Inspect and clean
filters
5. LUBRICATION
Lubricate the motor and pump bearing per manufacturer’s
guidelines. Be sure not to over lubricate. More bearing damage occurs as a
result of over greasing than under greasing. If the bearing has a vent cap,
remove the cap and run the pump for 30 minutes before reinstalling cap. This
will allow excess grease to work its way out of the bearing.
6. ELECTRICAL/MOTOR INSPECTION
a. Check that all terminations are
tight
b. Inspect motor vents and windings
for dust/dirt build-up and clean according to manufacturer’s guidelines
c. Inspect starter/contractor
for arcing, overheating, etc.
d. Use a megohmmeter on the windings
to check for insulation failure
7. REPLACE DAMAGED SEALS AND HOSES
If any hoses, seals, or O-rings show wear or damage, replace
immediately. Using a temporary rubber assembly lubricant will ensure a tight
fit and prevent leaks or slips.
International
Products Corporation (IPC) offers a unique line of temporary rubber lubricants.
Our P-80®
lubricants are available in six water-based formulas that offer superior
lubrication and are compatible with a variety of surfaces.
P-80
lubricants are environmentally friendly, most are biodegradable.
There are
numerous lubricants out there, including good old soap and water, so why do you
need specially formulated rubber lubricants?
The facts
speak for themselves: 
.
Many pump manufacturers advise against the use of oil, petroleum jelly or other petroleum or silicon based products for elastomer seal lubrication.
.
Many pump manufacturers advise against the use of oil, petroleum jelly or other petroleum or silicon based products for elastomer seal lubrication.
Using such products could cause
seal failure due to swelling of the elastomer.
P-80 rubber lubricants are
temporary, once dry the lubrication ceases and parts stay in place.
Additionally, these lubricants
will not reactivate in the presence of water and they will not dry out rubber
parts.
Try P-80® temporary rubber
assembly lubricants for your pump maintenance needs.
Visit www.ipcol.com to
speak with a specialist and request a sample for testing.
https://www.pumpsandsystems.com/sponsored/pump-maintenance-7-easy-steps
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Multi-Media Filter, Highly-Activated Carbon Filter,
Zeolite-Process Water Softener With Brine Tank,
Fiberglass Ballast-Type Pressure Tank
(fully automatic backwash & regeneration)
PURICARE
Systems
...
 |
| Multi-Media Filter, Highly-Activated Carbon Filter, Zeolite-Process Water Softener With Brine Tank, Fiberglass Ballast-Type Pressure Tank (fully automatic backwash & regeneration) |
PURICARE
Water
Treatment
Systems
.
...
...
Aganan, Pavia, Iloilo, Philippines
...
CLICK HERE . . . to view company profile . . .
Aganan, Pavia, Iloilo, Philippines
...
CLICK HERE . . . to view company profile . . .
CLICK HERE . . . to view company profile . . .
 |
| Ballast-TypePressure Tank |
 |
| Houston Water Pump with Mazaki Automatic Pump Controller |
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